Duopress Power 160FCSB/CSB
Foil Stamping Machine
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Duopress Power 160FCSB/CSB is a high-speed hot foil stamping and die cutting machine upgraded from the Duopress 106FCSB. It can process up to 7,000 sheets per hour, which is suitable for packaging producers that need higher output without losing control over sheet transfer, registration, and finishing quality. Its reinforced structure, rotating gripper opening system, and IPC control system support smoother operation and more flexible post-press processing.
Technical Parameters
| Max. Sheet Size | 1060 × 760 mm |
| Min. Sheet Size | 400 × 350 mm |
| Max. Die-Cutting Size | 1060 × 745 mm |
| Max. Stamping Size | 1060 × 740 mm |
| Gripper Margin | 9–17 mm |
| Inner Chase Size | 1096 × 770 mm |
| Sheet Specification | Cardboard: 90–2000 g/m², 0.1–2 mm; corrugated board: below 2 mm (when using MasterSet) |
| Max. Working Pressure | 2.6 MN |
| Electrical Heating Zones (Unit I Only) | 20 zones, adjustable from 40°C to 180°C |
| Foil Width | 20–1060 mm |
| Unit I Foil Feeding System | 3 longitudinal shafts, no crosswise shafts |
| Max. Working Speed | 7,000 sheets/h (*) |
| Max. Feeding Pile Height | 1650 mm, including pallet |
| Max. Delivery Pile Height | 1300 mm, including pallet, without recessed delivery |
| Air Source Requirements | Pressure: 0.65–0.7 MPa; flow rate: >1 m³/min |
| Notes · Machine speed and accuracy may vary depending on the material, product type, and production requirements. Actual speed and accuracy may differ according to the material, sheet condition, and job requirements (*) |
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Features
Feeding Section
- The feeding section uses servo control to guide sheets into the foil stamping machine with more consistent movement.
- Main and auxiliary feeding are both servo driven for better timing between sheet feeding and the next process.
- Automatic pile correction keeps the sheet stack in position during feeding.
- The feeder head can be adjusted by motor, so operators do not need to make frequent manual adjustments during setup.
- The motorized side blower can be repositioned according to the sheet size and material.
- Ultrasonic and mechanical double-sheet detection reduces the risk of two sheets entering the machine at the same time.
- The paper pressing roller frame can be adjusted as one complete unit for easier sheet control.
- MasterSet improves sheet alignment before foil stamping, die cutting, and other downstream processes.
- The feeding section can work with European standard 1200 × 800 mm pallets.
- Optional Master Feeder can be added for use with the feeder logistics system.
Two-unit Embossing Section
- A two-unit design gives the foil stamping machine more flexibility for embossing, foil stamping, and die cutting in one production process.
- Unit I includes 20 independent temperature zones, adjustable from 40°C to 180°C for different foil stamping requirements.
- Rotating gripper opening improves sheet control during high-speed operation and supports both foil stamping and die cutting work.
- An adjustable honeycomb plate makes positioning and job setup more convenient.
- Quick-lock resin base plate design helps shorten plate change time and makes operation easier.
- Servo-controlled pressure adjustment allows operators to set pressure more accurately according to the job.
- One-click, tool-free pneumatic locking secures and releases the plate in both directions.
MasterSet
- MasterSet uses high-speed image sensors to read the sheet position during production, giving the foil stamping machine a more accurate basis for registration control.
- Different detection modes can be selected according to the job, including color marks, printed patterns, and sheet edges.
- The servo-controlled registration system corrects sheet positioning before foil stamping or die cutting, helping each sheet enter the next process in the right position.
- Contactless sheet transfer helps protect printed and coated surfaces from scratches while the sheets move through the line.
One-unit Foil Stamping Section
- After stamping, air blowing and sheet separation keep the sheets from sticking together. This gives a cleaner sheet release during continuous runs.
- The foil route is arranged in a way that makes foil threading, adjustment, and replacement easier for daily operation.
- The longitudinal multi-axis foil rack can be configured for long foil feeding and indexing, depending on the stamping pattern and job requirements.
- MasterSet checks color marks, printed patterns, or sheet edges before foil positioning is adjusted.
- Servo-controlled registration reduces misalignment during foil stamping, especially for printed sheets that require accurate foil placement.
- Contactless sheet transfer helps protect printed and coated surfaces from scratches as sheets pass through the foil stamping section.
Stripping Section
- Second-generation quick-lock tooling makes stripping tool changes easier when switching between jobs.
- Operators can use the digital fine adjustment device to set the tools with a clearer and more accurate reference.
- Center positioning keeps the stripping tools aligned, which helps reduce setup time and improve waste removal accuracy.
- The upper stripping frame can be raised pneumatically for tool change and maintenance.
- Gripper bar positioning has been improved to guide sheets more accurately before waste removal.
- Air suction plates keep sheets moving more evenly at higher speeds, which is useful for paperboard and printed packaging sheets.
Blanking Section
- The second-generation quick-lock system makes blanking tool changes easier when switching between jobs.
- Blanking fine adjustment is shown on a digital display, so setup values are easier to read and control.
- The center positioning system keeps the blanking tools in the right place, so operators spend less time correcting the setup.
- The upper blanking frame can be raised pneumatically, so the tools can be changed and maintained more conveniently.
- Automatic sheet inserting and counting help separate finished blanks and keep stack quantities easier to manage.
- The non-stop delivery system allows finished blanks to be collected without stopping the production run for stack changes.
- At higher speeds, the new air suction plate keeps sheets moving more evenly through the blanking section, especially with printed paperboard or packaging sheets.
Waste Edge Removal and Sampling
- Waste edge delivery device for smooth and stable removal of trimmed waste edges.
- Non-stop sampling device allows samples to be taken during operation without stopping production.
- Servo-driven brush helps guide and remove waste edges more accurately and consistently.
Control System
- The IPC industrial control system handles the main machine controls and provides an industrial interconnection interface. It can connect production data with Heidelberg Prinect, which is useful for plants already using this workflow system.
- A 21.5-inch true-color touch HMI gives operators a clear view of machine settings, running status, and operation data.
- Equipped with a video monitoring system to record the hot foil stamping machine operation, with playback and screenshot functions that help operators check production details or trace abnormal situations.
- The interface and operation panel are easy to use, so operators can find the main controls quickly during production.
- A new sampling table with a large screen gives operators a more convenient area to check samples and monitor production quality.
- The MP2020 foil stamping system manages foil-related settings and supports more accurate control during stamping jobs.
- GS certification demonstrates that safety standards are met, and Masterwork Cloud Service allows operators to perform remote diagnosis, monitor performance, and receive maintenance support.
